Fullriver Battery Mfg. Co. Ltd. Factory Tour
Here at Fullriver Battery, we take all facets of the manufacturing process very seriously. This is what sets us apart from the competition. We are proud of our factory and the high level certifications we have achieved. Please feel free to have a look around.
Oxide Mill
Fullriver Owns and operates their own Oxide Mill at their Guangzhou factory site. The Oxide Mill processes high quality lead ingot raw material into the compounds which will be used to produce the grids and paste formula used in Fullriver batteries. By controlling the raw materials processing, Fullriver is better able to ensure the quality of the finished product and produce batteries with superior performance.
Casting
Fullriver Engineers have developed a proprietary Lead Calcium alloy formula used in the grids of each Fullriver battery. The grids use a heavy duty wire and frame design which promotes longer life and can withstand more abuse. All the grids are cast on the premises of the Fullriver factory by one of the dozens of computer controlled casting machines.
Mixing & Pasting
One of the secrets to the long life and superior performance of Fullriver batteries is the High Density Active Paste formula developed by Fullriver engineers. The active material is mixed with a unique electrolyte formula formulated by adding special sub colloids to pure concentrated sulfuric acid. The grids are then pasted with the high density paste formula on one of several powered conveyor belt pasting machines.
Curing
The factory uses an advanced Plate Curing technique. The pasted plates are brought to specially constructed curing rooms which have a controlled humidity and temperature. The pasted plates are cured for up to ten days. This procedure bonds the active material paste to the grid and providing plates with superior life and performance.
Formation
Advanced Tank formation of the plates is a key quality feature of Fullriver batteries. The plates are submerged into an electrolyte filled bath and receive their first charge, or formation charge in this way. Tank formation guarantees fully formed and voltage matched plates and is vastly superior to Jar formation used by most other battery producers whereby the plates are formed inside the battery case. Advanced ventilation and acid fog removing facilities are installed to eliminate hazardous gases, preventing damage to the environment and the health of employees.
Assembly
The Fullriver factory operates several assembly lines and produces thousands of batteries per day of various models. Unique low resistance micro porous glass fiber separator materials are used in the Absorbed Glass Mat (AGM) batteries produced. Various models produced by Fullriver include six volt, 8 volt and 12 volt models from 4 AH to 400 AH, and 2 volt cells from 150 AH to 3,000 AH Capacity.
Testing
Superior product quality is the cornerstone of Fullriver and its worldwide reputation for excellence. Fullriver has adopted TQM (Total Quality Management) system throughout the company. Currently, there are 26 full-time quality assurance engineers monitoring and controlling the whole production process. All of the products are 100% sampled for inspection and put through a series of quality checks before shipment.
